Plastic bonding, requires a clean, smooth joint and specific chemicals given the unique properties of this material. Plastics bonded through adhesives benefit from light weighting, improved aesthetics, high bond strengths, weathering resistance, lack of sharp edges and quicker assembly times.

The choice of adhesive for the plastic largely depends on the application. Often, the adhesive or sealant needs to be clear to preserve the optical clarity of polycarbonate. 

Yes—cosmetic clear-to-clear bonding is possible, but results depend on the material (PC vs acrylic), part flatness, edge quality, joint design, and cleanliness requirements. For “high-clarity” assemblies, we’ll review your drawings and appearance expectations (e.g., acceptable bond-line visibility, edge look, viewing distance) and recommend the most suitable bonding approach and prep/fixturing plan.

For the fastest quote, send:

• STEP / STP (preferred for 3D parts)
• IGES / IGS
• DXF / DWG (2D profiles)
• PDF (dimensioned drawings)

If you also have photos, sketches, or sample notes, include them—especially for cosmetic requirements.

Yes. This is a core “one-stop” workflow at Excelite. We can machine, form, and then bond parts into sub-assemblies, commonly combining:

• CNC machining (profiles, pockets, holes, slots)
• Drilling
• Bending
• Thermoforming
• Then bonding + inspection before shipment

This reduces vendor handoffs and helps maintain fit/alignment across steps.

It varies by part complexity, material availability, and cosmetic/QC requirements, but typical ranges are:

• Prototypes / samples: ~7–10 days
• Small batch: ~2–4 weeks
• Production runs: based on quantity and process steps; we’ll confirm after drawing review

If you have a deadline, share it—we can often propose a staged delivery (prototype first, then production).

We reduce bubbles and cosmetic defects through process control, including:

• Surface prep & cleanliness: controlled cleaning/handling to avoid dust, oils, and moisture
• Edge/fit quality: CNC edge finish and proper joint gap control (uneven gaps often show as visible lines)
• Fixturing & alignment: stable fixtures to keep consistent pressure and prevent part movement during cure
• Controlled application: consistent adhesive volume and application path to avoid trapped air
• Cure management: defined cure time/conditions to stabilize the bond line before handling

We’ll also align on a cosmetic acceptance standard up front so inspection matches your expectations.

Sometimes—but it depends on where the coating is located and the required bond area.

• If the bond line is on a coated surface, adhesion may be reduced or inconsistent.
• If we can bond to an uncoated bonding flange/edge, results are typically much better.

Best practice: send the coating spec (or product link) and your drawing. We’ll confirm feasibility and, if needed, recommend design adjustments (e.g., masking a bonding area or keeping coatings away from the joint).