Scribing Method
This method normally for Acrylic mirror thickness less than 3mm, not suitable for polycarbonate mirror.
- Mark the Line: Use a commercial scriber to mark your cut line on the acrylic mirror.
- Guide: Place a straight edge along the line as a guide.
- Score: Scribe the line with even pressure.
- Break: Hold the mirror over the table edge and apply sharp downward pressure to break it.
Circular Saw
- Circular saw with a fine blade (60-80 teeth) Can cut both Acrylic mirror and polycarbonate mirror.
- Minimize vibration with a stiffener and ensure proper alignment of the saw components.
- Cut with a track.
Jig Saw:
When using a saber saw, jig saw, or band saw, blades with 7-14 tpi (teeth per inch) are usually acceptable for all purpose cutting.
Don’t force your cutting – you’re likely to generate heat which will melt the acrylic.
Laser Cutting
- Custom cuts with minimal waste and clean edges.
- Can cut to any shape
- Anneal the plastic mirror sheet afterward to reduce stress.
- It’s not suitable for polycarbonate mirror sheet.