Excelite

A Comprehensive Design Ideas for Polycarbonate Roofing

Explore comprehensive design ideas for polycarbonate roofing with Excelite, a China manufacturer offering competitive prices. Discover innovative ways to incorporate polycarbonate roofing in your projects for a stylish and functional solution.
ideas for polycarbonate roofing
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    What Is The Polycarbonate Roofing?

    Polycarbonate roofing is made from polycarbonate, a durable and light weight thermoplastic polymer. Excelite polycarbonate roofing serves as a daylighting solution for outdoor spaces like pergolas, canopies, and verandas, balcony, allowing nature light while protecting against poor weather conditions. Now, its transparency, easy maintenance features make it a popular choice for roofing application. Polycarbonate roofing is a cost-effective roofing option compared to traditional materials like glass or metal. Its durability and longevity make it a wise investment for residential and commercial buildings.

    Key Factors To Consider For Design Polycarbonate Roofing

    When considering polycarbonate roofing for your project, there are several key factors to take into account to ensure a successful and effective installation. Here are some important considerations for designing polycarbonate roofing:

    • Roof Shape and Slope

    Determine the specific application for the polycarbonate roofing, such as a patio cover, greenhouse, skylight, awnings or canopies, verandas, balcony or commercial building. Different application may require different types of polycarbonate roofing sheets.

    Consider the shape and slope of the roof to ensure proper water drainage and structural integrity. The roof design will impact the installation of polycarbonate panels and the amount of natural light entering the room.

    Roof Shape and Slope
    • Polycarbonate Panel’s Type

    Choose the right type of polycarbonate panel based on your requirements. For easy installation, consider corrugated polycarbonate sheets. For maximizing natural light, we suggest to use polycarbonate solid sheets. We also have the options for clear, tinted, or different colored panels based on your aesthetic preferences. Consider factors such as light diffusion, glare reduction when selecting colors and finishes.

    • Climate and Weather Conditions

    Take into consider the local weather elements, such as hail, wind, and snow loads, when selecting the thickness of the polycarbonate sheets. Thicker panels offer greater impact resistance and durability. UV protection coating is essential to prevent yellowing, and loss of transparency over time.

    You also have options to insulation properties, flame resistance polycarbonate sheets depending on local regulations or safety requirements.

    • Installation of screw fastening

    Excelite has rich experience in installing polycarbonate roofing systems. We provide the screw fastenings which create an expansion hole in a one-shot process, fixing polycarbonate skylights easily onto steel or timber substrates. Our polycarbonate roof screws can save 50% of labor time – create an expansion hole and fix sheets in one go. This efficient solution allows for the creation of expansion holes and securing of sheets in one seamless operation, enhancing the overall efficiency and effectiveness of the installation process. Proper installation is crucial for the longevity and performance of the roof.

    screws

    • Roof Support Structure

    Evaluate the existing roof support structure to ensure it can accommodate the weight and load of the polycarbonate roofing panels.

    For example,

    Excelite polycarbonate fluted twin wall sheet-

    6mm – 1.3kg/m2

    8mm – 1.5kg/m2

    10mm – 1.7kg/m2

    Excelite polycarbonate solid sheet

    Unit Weight (Kg/M2): 1.2Kg/mm/m2

    4mm – 4.8kg/m2

    6mm – 7.2kg/m2

    Consider factors such as spacing of rafters, purlins, and trusses for proper installation.

    • Functionality

    Determine the primary function of the polycarbonate roofing, whether it is to provide natural light, enhance aesthetics, improve energy efficiency, or protect against the elements. Design the roofing system to meet the specific functional requirements of the space.

    • Architectural Features

    Incorporate architectural features such as curved polycarbonate sheets, domes, or custom shapes to create visual interest and uniqueness in the design. Explore creative design ideas that showcase the versatility of polycarbonate roofing.

    Types Of Polycarbonate Roofing

    There are several types of polycarbonate roofing available, each with its own characteristics and advantages. Here are some common types of polycarbonate roofing:

    • Corrugated Polycarbonate Roofing

    – Corrugated polycarbonate sheets are lightweight and easy to install.

    – They provide good impact resistance and are suitable for a variety of applications, including roofing, skylights, and greenhouse panels.

    – Corrugated sheets are available in clear, tinted, and colored options.

    polycarbonate corrugated sheet

    • Multiwall Polycarbonate Roofing

    – Multiple layers of polycarbonate separated by vertical ribs, also known as fluted hollow sheet, twin wall panel.

    – They offer excellent thermal insulation properties and high impact resistance.

    – Multiwall panels are commonly used for roofing, skylights, and architectural applications.

    • Solid Polycarbonate Roofing

    – Solid polycarbonate sheets are flat and provide maximum clarity and light transmission.

    – They are durable, UV-resistant, and offer good impact strength.

    – Solid panels are ideal for applications where natural light is a priority, such as pergolas and sunrooms.

    Excelite polycarbonate solid sheet

    • Embossed Polycarbonate Roofing

    – Embossed polycarbonate sheets have a textured surface that diffuses light and reduces glare.

    – They provide privacy and aesthetic appeal while still allowing light transmission.

    – Embossed panels are often used for decorative purposes and in areas where light diffusion is desired.

    These are some of the common types of polycarbonate roofing materials, each offering unique features and benefits for various applications. When choosing the right type of polycarbonate roofing for your project, consider factors such as light transmission, insulation properties, impact resistance, and design requirements.

    Creative Design Ideas

    • Sloped or pitched roofs

    The slope of the roof allows for efficient water drainage and minimizes the risk of water pooling, which provide the long lifespan of the roofing materials.

    Balcony canopy, where a part of the balcony is sheltered by polycarbonate sheet roofing while the remaining area is left open and exposed. The frame material of balcony can be steel or timber.

    Dual pitched roof, roofing option for covering expansive terraces.

    Sloped or pitched roofs

    • Hipped roofs

    Hipped roofs can be a great choice for a restaurant setting, where entirely enclosed in a transparent roof for balcony, offering both aesthetic appeal and practical benefits.

    Countryside setting

    Coastal areas

    Rural retreats restaurants

    Garden setting

    Vineyards and wineries

    History buildings

    Restaurant_polycarbonate

    • Lobby or verandah polycarbonate roofing

    Its flexibility and ease-to-style, allowing it to fit into any interior you like. Its flexibility and durability make it a perfect choice for any room in your home.

    Polycarbonate ceiling is also a good choice for you to walk move to another place.

    Lobby or verandah polycarbonate roofing

    • Arched or curved polycarbonate roofs and domes

    The use of curved polycarbonate panels in polycarbonate roofing design allows for innovative and creative possibilities, creating visually captivating structures with functional benefits.

    polycarbonate-sheet-be-bent

    • Greenhouse polycarbonate roofing

    Excelite Plastic provides twin wall polycarbonate sheet, flat polycarbonate rolls, polycarbonate embossed and corrugated sheet for greenhouse panels solutions. Greenhouses, also known as hot houses or glass houses, are specialized structures designed to create a controlled environment for growing plants, flowers, and vegetables. These structures provide protection against extreme temperatures, allowing tender or out-of-season plants to thrive in optimal conditions. A well-designed greenhouse serves as a hub where vegetation flourishes under controlled temperatures, humidity levels, and light exposure, facilitating healthy growth and cultivation.

    polycarbonate greenhouse

    Installation Tips

    When installing polycarbonate roofing panels, it is important to follow instructions to ensure a secure and weather-tight installation. Here are some installation tips for polycarbonate roofing:

    • Choose the right polycarbonate sheets

    Select the appropriate type and thickness of polycarbonate panels for your specific roofing application. Consider factors such as light transmission, insulation properties, and weather resistance when choosing the panels.

    • Measure and Cut to size

    Measure the dimensions of the roof area where the polycarbonate sheets will be installed and cut the polycarbonate panels to size accordingly. Use a fine-toothed saw or a specialized cutting tool designed for polycarbonate to ensure clean and accurate cuts. Install support structures such as purlins, rafters, or framing members to provide a stable base for the polycarbonate panels.

    Here we suggest to use our customized screw fasteners. It can easily fix polycarbonate skylight to steel or timber. It should prevent buckling or warping of the panels due to temperature changes.

    installation

    • Seal Joints and Edges

    Seal the joints and edges of the polycarbonate panels with compatible sealants or flashing tape to prevent water infiltration and ensure a weather-tight installation. Pay special attention to areas where panels overlap or meet the roof surface.

    polycarbonate sheet joint bar
     
     
    TAILORED POLYCARBONATE SOLUTION

    Get a Quote Today

    Looking to transform your vision into a tangible product? 

    At Excelite Plastics, we understand that every project is unique.

    sales@exceliteplas.com

    +61452 396 680

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